P400A and P800

Equipment

P400A and P800

Thin Film Systems P400A and P800 for industrial production lines

The Beneq P400A and P800 are ALD systems designed for industrial-scale production. They are ideal tools for scaling-up thin film deposition from R&D phase to full-size industrial production. The systems are dependable, industrially proven and mature in terms of technical distinction. The design is based on 25 years of continuous (24/7) operation in demanding industrial applications.

Most of our industrial customers require dedicated equipment and process setups. Beneq has several in-house P400A and P800 systems to cater for a wide range of coating needs in application development and thin film R&D. This way, customers looking for production equipment can verify the technical and financial performance of the process and equipment, before making an investment. In addition, we offer the possibility of low-volume production until our customer’s own fabrication has been set up.

Scaled to large batches and thick film stacks

Opposite to general belief, many ALD processes use thick film stacks (> 1 μm). Thick batch processes necessitate optimized handling of precursor source materials and advanced process waste management. The P400A and P800 come equipped with a multiphase filtering system, which is capable of handling large amounts of precursors. During process runs, precursor de-activation functions guarantee that the system allows no chemicals that could cause film growth, to pass through to the vacuum pump. The vacuum filter is of large-volume type with high gas conductance. The large waste handling capacity of the system enables typical cleaning intervals of approximately 1 year in R&D mode and 3 to 6 months in production. For process and coating run design, the user-friendly recipe editor for nanolaminates, mixed films and complex coating design structures is capable of handling hundreds of different layers in the same run.

Performance highlights

Immediate scale up to production after R&D phase.
Extensive logging for repeatable production control.
UPS supported functions.
Low need for maintenance.
Unique mini-environment design for flexibility in loading, batch and substrate size as well as contamination control.
Mini-environment and proprietary filtering design separate cleaning work from the P400A system base. No downtime due to cleaning.
Cost-efficient hot-wall and high-capacity batch system.
Unique thermally stable source block with patented rapid embedded dosing valves and integrated flow channels.
Vacuum pumping system with multiphase, proprietary high-capacity precursor de-activation and filtration system to enable high-volume batch processing.
Over-heating prevented by additional PLC with dedicated thermocouples, apart from normal heating loop, for increased production safety.
Industry-proven high repeatability and reliability in production, based on 30 years of development.

Technical specifications

	P400A	P800
Process temperature range	25 - 550 °C	25 - 550 °C
Vacuum chamber dimensions	ø400 × 1000 (mm)	ø800 × 1600 (mm)
Reaction chamber types and dimensions	Customized case- and substrate-specific, e.g.: - chamber inner dimensions 250 × 250 × 1000 (mm) - chamber for max. planar substrate 370 × 470 (mm)	Customized case- and substrate-specific (within the boundaries of the vacuum chamber).
Precursor sources	5 parallel feeding lines for gas, liquid and solid precursors. More than 10 precursors possible.	5 parallel feeding lines for gas, liquid and solid precursors. More than 10 precursors possible.
Control system	PLC control with PC user interface	PLC control with PC user interface
Main dimensions (L × W × H)	2400 × 930 × 2420 (mm)	3200 × 1340 × 2460 (mm)